Plant Maintenance
- Develop maintenance plans & strategies for new and existing equipment;
- Critical spares assessment and inventory management reviews;
- Review equipment reliability;
- Equipment life cycle management.
Process Mapping
- Process mapping of existing product & work flow;
- Determine improvement opportunities or bottlenecks;
- Identify risk points, inconsistencies, efficiencies & gaps in the process;
- Develop prototypes and specifications for future development projects;
- Determine process improvements in terms of cost, time, effort, safety etc.
Risk Assessments
- Facilitated HAZOP’s;
- Facilitated CHAZOP’s;
- Developing “Safe Systems of Work”.
Readiness to Operate
- Develop all shift check lists/sheets;
- Develop and implement (test and train) all operational procedures;
- Develop operational checks and adjustments (eg belt scrapers, hopper skirt leakage, etc);
- Develop equipment troubleshooting skills and procedures;
- Establish site access and communications protocols;
- Develop operating protocols around emergency operations;
- Develop emergency response and tailings handling for major plant shutdowns – emergency storage options, emergency mobile stacker (THOR), trucking;
- Set up on-line self-paced refresher training, and
- Confirm suitability of all mobile equipment – move from lease to own as required;
Engineering & Material Handling Solutions
- Load and Haul modeling;
- Customised Material Handling Solutions;
- Critical Spares Assessments;
- Develop Safe Systems of Work;
- Process Mapping Work & Product Flows;
Project Management
- Prepare Briefing Papers for executive leadership team for capital approvals;
- Assist client with commercial costing models and pricing;
- Negotiate Service Agreements and contracts with Clients and Suppliers;
- Negotiate payment terms and delivery with key equipment suppliers;
- Managed construction teams during plant installation on site;
- Risk Assessments including HAZOP’s and CHAZOPs;
- Develop commissioning and training plans for maintenance and operations teams;
- Manage commercial arrangements and issues with client and suppliers;
Competitive Tender Preparation
Prepared tenders for the several competitive tenders issued by BlueScope Steel at Port Kembla NSW and Western Port Victoria sites.
- Part of the presentation team preparing and delivering response to the client;
- Developed process maps and low cost solutions;
- Assisted with commercial pricing models and peer reviews;
- Briefing Papers;
- Maintenance pricing models;
