Cardillo Engineering Consulting » Portfolio

Pulverised Coal Injection Plant

admin — Mon, 12 Jan 2015 05:32:44 +0000

Operations manager during the final construction phase, commissioning and start up of the pulverised coal injection plant as part of a 15-year service agreement with BHP Steel Steelworks at Port Kembla NSW (Total capital $100M).

Prepared operator/maintainers for commissioning and start up including 3 weeks of training overseas;
Negotiated and sign off enterprise bargaining agreement (EBA) with 3 major unions (AMWU, ETU & AWU);
Carried out HAZOPS, CHAZOPs and detailed risk assessment of a hazardous gas plant – developed safe system of work;
Achieved 13 years no Lost Time Injuries (LTI’s)
Successful start up and achieved maximum injection rates in 40 days (25 days ahead of schedule).

Magnetite Iron Ore Tailings Storage Facility • 2010-2013

admin — Mon, 12 Jan 2015 01:34:30 +0000

Managed the construction of a Magnetite iron ore tailings storage facility as part of a mining services agreement with Karara Mining WA ($80M capital).

Part of the negotiation team preparing the contract and service agreements with suppliers and client;
Developed detailed construction plan including delivery of equipment and critical spares;
Assisted OEM & sub-contractors with development and implementation of a safe system of work including HAZOPs;
Developed commissioning and training plans for maintenance and operations teams – “Readiness to Operate” (RTO);
Achieved zero LTI’s during project;
Developed preventative maintenance plans and critical spares assessment;
Achieved a controlled budget despite significant scope and schedule changes imposed by the customer; and
Successfully implemented technology for the stacking of dry iron ore tailings at a rate of 14.2 million tonnes/year to a height of 95 metres without compromising existing operations.

Wood Chip Mill

admin — Tue, 30 Dec 2014 01:40:29 +0000

Managed the construction of a Wood Chip Mill as part of a services agreement with Norske Skog Boyer Tasmania (total capital – $55M).

Part of the negotiation team preparing the contract and service agreements with suppliers and client;
Developed detailed construction plan including recruitment of operations and maintenance team;
Developed commissioning and training plans for maintenance and operations teams;

Successful commissioning & start up and meeting all financial targets.

Iron Knight 1

admin — Sat, 20 Dec 2014 20:37:46 +0000

Managed the construction of an iron ore crushing and screening as part of a mining services agreement with OneSteel Whyalla SA (Total capital $8M).

Carried detailed review of contract and service agreements with suppliers and client;
Developed detailed construction plan including delivery of equipment and critical spares;
Assisted OEM & sub-contractors with development and implementation of a safe system of work including HAZOPs;
Developed commissioning and training plans for maintenance and operations teams – “Readiness to Operate” (RTO);
Achieved zero MTI’s and LTI’s during project;
Developed preventative maintenance plans;
Completed installation and commissioning of plant on schedule (including installation of 6.6kV power supply and kiosk)

Manufacturing Services Contracts

admin — Sat, 20 Dec 2014 10:03:18 +0000

Managed the $13M capital expenditure for upgrades to plant and equipment on Whyalla Steelworks.

Developed technical solutions and specifications;
Prepared briefing papers for executive leadership team for capital approvals;
Negotiated payment terms and delivery with key equipment suppliers;
Developed commissioning and training plans for maintenance and operations teams;

Automatic Guided Vehicles

admin — Sat, 20 Dec 2014 09:15:14 +0000

Assisted with the delivery of automatic guided vehicles project as part of a materials handling service agreement with BlueScope Steel at Port Kembla NSW ($30M).

Assisted with the development of concepts and find solution;
Project managed the final commissioning and completion of punch list items;
Peer reviews.